A fractional CTO for mid-market manufacturers
ERP strategy, MES decisions, digital-transformation roadmap for $10M to $100M manufacturers. $4,500/mo Advisory, $8,500/mo full.
Who this is for
Owner or COO of a $10M to $100M manufacturer with ERP upgrade looming, digital transformation overdue, and internal IT overwhelmed.
The pain today
- ERP upgrade looming and decisions feel high-risk
- Digital transformation mandate from board or customers
- Internal IT is overwhelmed with operational work
- No one to evaluate MES, QMS, and specialty system decisions
- Competition catching up on digital capabilities
The outcome you get
- Fractional manufacturing CTO at $4,500 to $8,500/mo
- ERP evaluation and transition roadmap
- MES and integration strategy
- Digital-transformation priorities sequenced by ROI
- IT team leadership or hiring plan
Why mid-market manufacturers hire a fractional CTO
Three triggers. ERP upgrade (NetSuite, SAP, Infor, Epicor) — decisions worth millions with 5 to 10-year impact. Digital transformation mandates from board, customers, or competitive pressure. IT team leadership gap — smaller manufacturers often have an IT manager handling support without strategic capability. Fractional CTO at $4,500 to $8,500/mo delivers strategic technology leadership without the cost of a full-time CIO ($250k+) or an expensive consultancy ($300/hour).
ERP, MES, and integration strategy
ERP decision drives everything. For $10M to $30M manufacturers, NetSuite or Microsoft Dynamics 365 are common. For $30M to $100M with manufacturing depth, Infor, Epicor, or Plex. For manufacturers with deep legacy on SAP, staying SAP with modernisation. MES (Manufacturing Execution System) layers on top for shop-floor work — Plex, Aegis, or ERP-native. Integration between ERP, MES, QMS, and CRM is often where manufacturers fail — custom integration work is CTO territory. At bolttech I ran 40+ provider integrations; patterns transfer.
Digital-transformation roadmap
Digital transformation means different things to different manufacturers. For some, it is customer-facing (e-commerce, customer portals). For others, it is ops efficiency (automation, analytics, integration). For most, it is both with priorities depending on competitive pressure. Roadmap sequencing: tackle highest-ROI items first, usually customer-facing if sales is the bottleneck or ops-efficiency if margin is the bottleneck. Avoid boiling the ocean — 18-month roadmap with quarterly milestones beats a 5-year vision with no deliverables.
Pricing tiers
CTO Advisory $4,500/mo — 1 to 2 days per week. Strategic guidance, ERP oversight, vendor evaluation. For manufacturers with existing IT manager needing senior oversight. Fractional CTO $8,500/mo — 3 days per week. Deep involvement in ERP project, digital-transformation leadership, IT team management. For operations without strategic technology leadership. 14-day money-back guarantee. Cancel anytime. US LLC invoicing. Typically 12 to 24 months covering ERP transition or major digital initiative.
Case: LAK Embalagens — digital transformation on a B2B manufacturer
LAK Embalagens: B2B packaging manufacturer rebuild. 45 percent bounce reduction, 3x impressions, top three rankings. Stack: React, Next.js, TypeScript, Tailwind CSS. Demonstrated digital-transformation success on a mid-market B2B manufacturer. The pattern — catalog-first digital presence, clear data model, customer portal, SEO-driven demand generation — applies to manufacturers across industries. CTO role extends the playbook into deeper ops (ERP integration, MES, shop-floor data).
When a full-time VP of IT is right
For manufacturers at $100M+ revenue with 50+ IT users and complex multi-site operations, a full-time VP of IT handles day-to-day IT leadership while fractional CTO or full-time CTO focuses on strategy. Below $100M, fractional CTO often covers both functions. I help you decide when to split roles — usually when IT operational complexity exceeds what a fractional can manage effectively. At W2O I led 15 engineers and ran multi-product ops simultaneously — I understand when leadership needs to split.
Recent proof
A comparable engagement, delivered and documented.
Turned a B2B manufacturer into a digital showroom
Designed and developed a high-performance institutional website to showcase packaging solutions and generate qualified leads.
Frequently asked questions
The questions prospects ask before they book.
- How do you handle ERP vendor selection?
- Requirements gathering with ops, sales, finance, and production stakeholders. Long-list of ERP candidates based on size, industry, and geography. Short-list to 3 to 5 vendors for deep evaluation (demo, reference calls, pilot if possible). Decision based on fit, total cost of ownership, and implementation risk. Implementation management — I do not lead the implementation (that is ERP consultancy work) but I manage the relationship and protect the operation's interests. Typical ERP selection: 3 to 6 months.
- Can you lead the ERP implementation?
- I manage the implementation relationship with the ERP consultancy. I do not typically lead day-to-day implementation — that requires specialist ERP consultants who know the specific system deeply. My role: protect the operation's interests, manage scope creep, review decisions, coordinate across internal teams and external implementers. For manufacturers lacking internal project management for ERP, this is high-value.
- What about integration with MES and shop-floor?
- ERP-MES integration is where many digital transformation projects fail. Real-time shop-floor data feeding ERP for production visibility, quality management, and cost tracking. Integration patterns vary — some MES systems have clean APIs, others require middleware or custom work. For manufacturers running on aging MES or considering new MES, I evaluate and integrate alongside ERP work.
- Can you help with OT/IT convergence?
- Partial. Connecting IT systems (ERP, MES) with OT (operational technology — PLCs, SCADA, shop-floor devices) requires specialist OT engineers on the device side. I work alongside OT specialists on the integration layer. For manufacturers investing in Industry 4.0 initiatives, the IT-OT strategy layer is CTO territory; specific device and controls work stays with OT engineering.
- What about cybersecurity?
- Manufacturing increasingly targeted by ransomware. CTO role covers security posture — network segmentation, backup strategy, incident response, vendor security reviews. For deeper security work (penetration testing, SOC, threat hunting), specialist MSSP partners. I help scope security to operation risk, avoiding over-engineering for smaller manufacturers while ensuring baseline hygiene.
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